Application
This machine is used to automatically fill and cap the bottles for syrup, eyedrops, or other liquid pharm and nutrition products.
General Features
WLL-1000 Automatic Filling and Capping machine for the application of light liquid filling and capping for plastic or glass bottles. The machine is composed by a conveyor, SS316L volumetric piston pump, top-bottom filling nozzles, liquid buffer tank, bottle index wheel, capping system. The bottle loading/unloading through loading/unloading turntable (alternative Ø620mm or Ø900mm), or directly from an production line.
Technical Features
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Kind of bottle
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Various kinds of plastic/glass bottle
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Bottle size*
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Min. Ø 20mm Max. Ø80mm
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Kind of cap
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Alternative Screw on cap, alum. ROPP cap
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Cap size*
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Ø 20~ Ø45mm
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Filing nozzles
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4heads
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Speed
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30~50bpm (e.g 40bpm@100ml)
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Alternative Filling volume*
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15~60ml, 30~150ml, 50~250ml, 150~500ml
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Filling accuracy
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±1~2%
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Power*
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220V 50/60Hz 1.5kw
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Compress air require
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10L/min, 4~6bar
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Machine size mm
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Length 2500, width 1000, height 1600
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Machine weight:
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800kgs
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* Other sizes on request
Function and Technical Standard
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S/N
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ITEM
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DESCRIPTION
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1.
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Conveyor
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1) Length: 2440mm
2) Top chain belt material: POM
3) Belt width: 82.5mm
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2.
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Liquid buffer tank
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4) Volume: 30L
5) Installed auto liquid feed valve
6) Upper/lower level controller
7) Liquid pipe dispenser
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3.
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SS316L
Piston Pump*
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8) Heads of piston pump: 4
9) Alternative pump size:
15~60ml, 30~150ml, 50~250ml, 150~500ml
10) Filling accuracy: ±1~2%
11) SS316L check valve application prevent leakage from nozzle
12) Pump sets resist moist heat sterilization temperature 120deg.
13) Fast connection type, easy take pump sets down clean without tool
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4.
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Index wheel
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14) Material: PP
15) Index wheel changeable to fit to different bottle diameter
16) Changeable without tool
17) Index wheel is driven by high precision indexing cam box, ensure indexing bottle under right position of working station
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5.
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Cap unscrambler
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18) Type: vibrator
19) Cap size on request
20) Adjustable height to suit to different bottle height
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6.
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Capper
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21) Capper type on request: screw-on, alum. cap, press-on cap
22) Overload protection reduce scratch on mouth and cap
23) Adjustable torque: 10~25kg/cm2
24) Bottle clamper ensure cap screw on well
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7.
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PLC controller
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25) HMI+PLC: French Schneider
26) Auto count production output
27) No bottle stop filling
28) Auto stop machine when index wheel overload/block
29) Machine speed adjustable controlled by frequency inverter
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8.
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Machine frame
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30) Frame in carbon steel with antirust coat profile
31) SS304 sheet covering
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9.
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Optional parts:
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32) Acrylic Safeguard hood(option)
33) Interlock door open auto stop machine(option)
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10.
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Accessories
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34) Manual book: 1copy
35) Qualification certificate: 1original
36) Tool kit: 1unit
37) Spare and wearing parts:
+ Silicone tube 4m + “O” ring of piston pump 16pcs
+ “O” ring of check valve 16pcs
+ rubber gasket 30x30x3mm 1unit
+ rubber block of bottle clamper 2units +conveyor belt 5pcs
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